Near optimal design of fixture layouts in multi-station assembly processes

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dc.contributor.advisor Ding, Yu en_US
dc.creator Kim, Pansoo en_US
dc.date.accessioned 2004-11-15T19:45:40Z
dc.date.available 2004-11-15T19:45:40Z
dc.date.created 2004-08 en_US
dc.date.issued 2004-11-15T19:45:40Z
dc.identifier.uri http://handle.tamu.edu/1969.1/1076
dc.description.abstract This dissertation presents a methodology for the near optimal design of fixture layouts in multi-station assembly processes. An optimal fixture layout improves the robustness of a fixture system, reduces product variability and leads to manufacturing cost reduction. Three key aspects of the multi-station fixture layout design are addressed: a multi-station variation propagation model, a quantitative measure of fixture design, and an effective and efficient optimization algorithm. Multi-station design may have high dimensions of design space, which can contain a lot of local optima. In this dissertation, I investigated two algorithms for optimal fixture layout designs. The first algorithm is an exchange algorithm, which was originally developed in the research of optimal experimental designs. I revised the exchange routine so that it can remarkably reduce the computing time without sacrificing the optimal values. The second algorithm uses data-mining methods such as clustering and classification. It appears that the data-mining method can find valuable design selection rules that can in turn help to locate the optimal design efficiently. Compared with other non-linear optimization algorithms such as the simplex search method, simulated annealing, genetic algorithm, the data-mining method performs the best and the revised exchange algorithm performs comparably to simulated annealing, but better than the others. A four-station assembly process for a sport utility vehicle (SUV) side frame is used throughout the dissertation to illustrate the relevant concepts and the resulting methodology. en_US
dc.description.provenance Made available in DSpace on 2004-11-15T19:45:40Z (GMT). No. of bitstreams: 2 etd-tamu-2004B-INEN-Kim-2.pdf: 892365 bytes, checksum: 592e79f19621967c565e346a7c8c6a9b (MD5) etd-tamu-2004B-INEN-Kim-2.pdf.txt: 140040 bytes, checksum: 7048ec324fda367c586f3222bb9e54a3 (MD5) en
dc.format.extent 892365 bytes
dc.format.extent 140040 bytes
dc.format.medium electronic en_US
dc.format.mimetype application/pdf
dc.format.mimetype text/plain
dc.language.iso en_US en_US
dc.publisher Texas A&M University en_US
dc.subject Fixture Layout Design en_US
dc.subject Data-mining Method en_US
dc.subject Revised Exchange Algorithm en_US
dc.subject E-optimality en_US
dc.title Near optimal design of fixture layouts in multi-station assembly processes en_US
thesis.degree.department Industrial Engineering en_US
thesis.degree.discipline Industrial Engineering en_US
thesis.degree.grantor Texas A&M University en_US
thesis.degree.name Ph. D. en_US
thesis.degree.level Doctoral en_US
dc.contributor.committeeMember Banerjee, Amarnath en_US
dc.contributor.committeeMember Curry, Guy L. en_US
dc.contributor.committeeMember Wang, Jyhwen en_US
dc.type.genre Electronic Dissertation en_US
dc.type.material text en_US
dc.format.digitalOrigin born digital en_US

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